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Technical Articles | 2026-10-11

Rotary Riveting vs. Radial Riveting: Which Process Should You Choose?

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Rotary and radial riveting are both established mechanical joining methods, but the riveting tools use different forming movements.

Understanding the difference can help manufacturers determine which process is more suitable for a particular application.

Rotary Riveting

In rotary riveting, the riveting tool uses a rotary forming movement while applying pressure to the rivet.

The rivet is gradually formed into the required shape.

This process can be suitable for repeatable riveting applications involving compatible rivet and workpiece materials.

Radial Riveting

Radial riveting uses a radial movement of the riveting tool.

The tool gradually forms the rivet through controlled movement and pressure.

This can be useful when controlled rivet deformation and consistent joint formation are required.

Comparing the Two Processes

The basic difference is the movement used to form the rivet.

FactorRotary RivetingRadial Riveting
Tool movementRotary forming motionRadial forming motion
Rivet formingControlled formingControlled forming
Typical useIndustrial component joiningIndustrial component joining
ToolingApplication-specificApplication-specific
SelectionBased on joint requirementsBased on joint requirements

Neither process should automatically be considered superior.

What Determines the Choice?

The following factors should be evaluated:

  • Rivet material

  • Rivet diameter

  • Workpiece material

  • Joint design

  • Required riveting force

  • Tooling

  • Workpiece geometry

  • Production volume

The desired appearance and final shape of the rivet can also influence the selection.

What About Press Riveting?

Press riveting is another approach that uses controlled pressing force.

It may be appropriate for applications where the required joining process is better suited to direct pressing rather than rotary or radial forming.

Conclusion

Rotary, radial and press riveting are different approaches to mechanical joining.

The best process depends on the actual rivet, workpiece and production requirements. Machine selection should therefore start with the joint rather than the machine name.


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